A Lean Logistic Control System : Kanban

Abstract

To run a production system as a whole and to promote improvement kanban is used as tool.The Kanban system was implemented in 1953 in Toyota Company manufacturing processThose signals are tracked by replenishment cycleso that suppliers and buyers notice itThey observed  that they can view a process as being a customer and proceeding process as a storeSignboards were used to give expression of shipping at the storeKanban is part of a system where “Pull” comes from the demandAccording to Taiichi Ohno ,    must follow strict rules to be effectivealso need close monitoring of products ,so that products with defect should not be sent to subsequent processproduce exact quantitythe process should be tuned finely  and rationally.

Keywords: Lean manufacturing, Kanban tool, JIT etc.
 
 

Introduction

It’s literally “signboard” or “billboard”. In “Lean” or “JIT”production , it is considered as a scheduling system. From the production point of view , it is a way to control the logistical process, which is not related with inventory control system. The inventor of this system is Taiicho Ohno,who developed the system in Toyota to improve and maintain a high production level.

 
 

Kanban is a tool

To run a production system as a whole and to promote improvement Kanban is used as tool. The Kanban system was implemented in 1953 in Toyota Company manufacturing process. Inventory levels are maintained by Kanbans.As material is consumed, a signal is sent to produce and deliver a new shipment. Those signals are tracked by replenishment cycle, so that suppliers and buyers notice it.

Origin of Kanban tool

In the late 1940s Toyota started to study the idea of applying store and self–stocking technique to the factory production floor. In a Super Market, a market only stocks what they assume they can sell and customer purchase only what they need, not more or less. They observed that they can view a process as being a customer and proceeding process as a store. Signboards were used to give expression of shipping at the store.

 
Kanban
Kanban in Lean System

 

Kanban System

Kanban is part of a system where “pull” comes from the demand. According to Taiichi Ohno , must follow strict rules to be effective, also need close monitoring of products ,so that products with defect should not be sent to subsequent process, produce exact quantity; the process should be tuned finely and rationally.

 

 

Conclusion

Kanban cards are one of the key components of the Kanban system, which signal to more materials within a manufacturing facility. Kanban cards help to create demand driven system, which leads to faster turn over in production process   and lowers inventory level. In some Enterprise Resource Planning software, such as, SAP ERP, Oracles ID Edwards and eBusiness Suit, the system is available.

 
Further reading:
1.Lonnie,Wilson.(2018). “ How To Implement Lean Manufacturing”. New York: Mc Graw Hill
 
 
 
 
 
 
 

Related Post

3 comments for “A Lean Logistic Control System : Kanban

  1. November 29, 2014 at 12:20 PM

    great post

  2. December 11, 2014 at 12:02 PM

    masterpiece

  3. January 26, 2017 at 9:13 AM

    Hello my loved one! I want to say that this post is awesome, great written and come with almost all significant infos. I¡¦d like to see extra posts like this .

Leave a Reply

Your email address will not be published. Required fields are marked *

This site uses Akismet to reduce spam. Learn how your comment data is processed.